HRA-1807 Intelligent collaborative robot training equipment

Equipment Overview

HRA-1807 Intelligent Collaborative Robot Training Equipment consists of 8 units mounted on an aluminium alloy rail-type training platform, including a robot unit, a raw material unit for the lamp head, a raw material unit for the batteries and barrels, a torch assembly unit, a quick-change fixture unit, a back-cover unit, a storage unit, and a touch-screen unit. Electrical layout using a built-in mesh plate on all its electrical controllers are installed in the mesh plate, this electromechanical separation of the format more in line with the actual situation of the industry. Into the robot assembly cell to adapt to the industrial development trend and the use of this man-machine collaboration industrial robots, not only to improve the efficiency of the programmers at the same time is to enhance the quality of the product and production, but also to protect personal safety, improve the working environment, reduce labour intensity, improve labour productivity, save raw material consumption and reduce production costs, has a very important significance.

In the HRA-1807 intelligent collaborative robot training equipment on the application of a variety of types of sensors, respectively, used to determine the position of the object's movement, the state of the object through, etc., which is most representative of the torch assembly unit on the torque sensor, through the detection of torque to determine the size of the torch assembly process, if the torque reached our preset torque will stop the motor, to play a very good role in protection. Sensor technology is a part of mechatronics technology. Sensor technology is one of the key technologies in mechatronics technology, which is one of the prerequisites for modern industry to achieve a high degree of automation.

This practical training platform is suitable for the practical training teaching of "Programmable Controller Technology", "Electrical and PLC Control Technology", "PLC and its Application" in vocational schools for the specialities of installation and maintenance of electromechanical equipments, application of electromechanical technology, electrical operation and control, application of electrical technology, application and maintenance of electronic and electrical appliances, and for the specialities of non-mechanical and electrical. The use of industrial robots comprehensive assessment device, you can simulate a control process very close to the actual production situation working conditions, so that learners get a teaching environment close to the actual production. So that the students of professional knowledge of the study and comprehensive application capabilities, PLC programming and networking capabilities, equipment installation and commissioning skills to get better training.

Functional characteristics

HRA-1807 Intelligent Collaborative Robot Training Equipment is mainly composed of several major parts, such as industrial robot mounting platform and object operating table, battery assembly unit and electrical unit. Its appearance adopts two sides of organic glass surrounded design, both beautiful and generous at the same time to ensure the safety of the operator.

Equipment features:

(1) The workstation adopts the installation form of Foma wheel with foot cups to ensure the stability and reliability of the equipment, and at the same time adopts multi-channel protection devices containing hard protection such as plexiglass protection net and emergency stop control switch.

(2) has good flexibility and diversified working methods, through a variety of workstations integrated in the desktop installation form, through the interpersonal collaboration of robots to perform the completion of the torch assembly process, reflecting the high degree of automation of the equipment

(3) The 6-axis robot used in this workstation is a human-machine collaborative robot, which can easily control the workstation, greatly reducing the operator's programming and demonstration time, and improving processing efficiency.

Industrial robot installation table (table) and object operating table:

The industrial robot installation table adopts high-quality aluminium alloy profile lap joint to complete the installation of the worktable, the aluminium alloy lap joint can be easily installed and replaced on the worktable surface of each unit.

Each unit platform adopts aluminium alloy plate (hard oxidation treatment) structure, of which the most complex unit is the torch assembly unit, which is equipped with torque sensors, stepping motors, encoders, rotary cylinders and so on.

Torch assembly unit:

The assembly unit is the most complex unit of the whole desktop, which includes many types of parts. For example, torque sensors, clamping cylinders, stepper drivers, encoders, and so on. The torque sensor and encoder are used to protect the torch assembly. This cell is the core of the whole assembly process, the robot grabs the head, cylinder, battery and back cover to this cell for assembly and final storage.

Electrical unit:

The electrical installation drawer is mainly equipped with market mainstream PLC, relays, leakage switch and other electrical components. Through the terminals will be robot I / O signals and PLC programmable controller I / O signals associated with a number of buttons and indicators, through the programming of the robot program and programmable controller PLC program programming, through the switch button to start the programme to control the operation of the equipment.

Through the PLC with the configuration of human-machine interface for industrial robots, equipment safety systems, training module electrical control and other integrated control. Practice system integration of industrial robots, PLC, configuration, and electrical control.

Practical training projects

1、Robot unit basic operation training

2、Robot hardware awareness training

3、Robot basic wiring training

4、Robot first start-up basic debugging training

5、Robot input/output configuration training

6、Robot movement training based on the teach pendant

7、Robot manual teaching training

8、Robot tool coordinates (TCP) setting training

9, robot workpiece coordinate positioning training

10、Robot based on the teach pendant programming and instruction training

11、Torque sensor installation and debugging training

12、Robot quick-change fixture station debugging training

13、Equipment debugging training