HRA-1818 Industry 4.0 production Line training system

Equipment Overview:

With the transformation and upgrading of modern manufacturing and service industries, industrial robots have been increasingly used in the fields of assembly, palletising, packaging, metal cutting, welding, spraying, and painting, etc. In particular, robots and automatic conveyor systems have been widely used in different fields.

The industrial intelligent manufacturing system is based on the robot flexible production line, with coordinated control within the robot workstation and network operation between workstations. In accordance with the requirements of industrialisation, modularisation, intelligence, networking and informatisation, the robot as the centre, together with the peripheral conveyor belts and so on, constitutes the flexible production line, embracing the typical applications of industrial robots such as gluing, assembling, packaging, handling, palletising and so on, and forming a flexible processing product library.

With alarm lights of real loading, production, testing, packaging and other product-specific manifestations. Cultivate the ability to operate different types of robots based on the flexible production line context, robot networking, robot cooperative action, single station assembly and programming of the production line, the whole production line system assembly and programming, peripheral mechanical and electrical equipment fault diagnosis and troubleshooting, upgrading and transformation of the production line, and the operation of the information management and control system.

It has the following functions:

(1) Unification and digitization of information: The system terminus is set up with a monitoring centre, equipped with video monitoring system, processing control server, assembly information server, logistics information server and cloud storage data processing server. The cloud storage data processing server monitors and analyses the information collected from the factory in a unified way. Realise multi-level information collection and unified data management control system (software).

(2) Automation and informatisation of processing: the processing system consists of industrial vision inspection, glue application industrial robot, cap assembly robot, labelling and palletising robot, and safety system. Realise the independent processing of alarm light products. It is also equipped with MDC products (function), which can monitor the status of equipment, current processing tasks, utilisation rate and other real-time information, so that the processing is transparent and controlled.

(3) Intelligent and autonomous logistics conveying: the conveying system consists of a plate chain structure conveyor belt. By the conveyor belt, driven by the warning light parts tray automatically coordinated transport. More conducive to workpiece switching between different processing technology units.

(4) Fast and accurate assembly: the assembly unit consists of six degrees of freedom robots, visual inspection systems, safety systems, etc., and the robots work together to quickly and accurately complete the assembly of the workpiece.

(5) Reliable and traceable quality inspection: the finished product is composed of vision inspection system, labelling, code scanning, etc.. Finished products are reliably detected and analysed by the visual inspection system, and the qualified products are labelled and coded at the same time. Ensure the traceability of the finished product.

Composition and function of equipment:

HRA-1818 Industry 4.0 production line training system consists of multiple workstations to form a complete intelligent manufacturing production line, taking the actual industrial products and samples as the object of production demonstration, and embodying the technology and application of industrial robots in the flexible production line through the complete industrial process of the products. The system is supported by industrial vision and electronic signage, human-machine interface, testing equipment, etc., combined with fieldbus, logistics information technology, robot simulation and other factory-level model, the application of the network to build a digital manufacturing platform, and ERP/MES and other information technology systems integrated on this platform, while the introduction of the Internet of Things and the careful monitoring network, to create traceability of the manufacturing process of the product, so that the various parts of the system Form a complete enterprise-level informatisation system, data-enable and intelligentise product production, manufacturing and warehousing information, and finally achieve fast, effective and personalised product production, as well as networked distributed production. The system includes: main control unit, material supply unit, vision inspection unit, assembly unit, screw locking unit, labelling unit, manual assembly part, robot handling unit, double-station processing unit, gluing unit and storage unit.

System workflow:

1, lamp holder handling - vision calibration detection - positioning, installation

2、Main board handling--visual calibration detection--positioning, installation

3、Semi-finished products handling - aluminium parts loading - lock screws (3 screws)

4、Manual threading--Installation of fixture

5、Robot handling to processing cell - visual calibration inspection - lock screws (3 screws)

6、Robot handling to conveyor belt--glueing--installation of lampshade

7、Robot handling into the warehouse

8、Conditions meet to allow out of storage, palletising.

practical training projects:

1, Mitsubishi FX5U series programmable controller programming training

2, Mitsubishi Q series programmable controller programming training

3, Mitsubishi touch screen application training

4, MCGS touch screen application training

5, Mitsubishi PLC and touch screen communication training

6, Mitsubishi industrial robot installation and commissioning

7, Mitsubishi industrial robot maintenance and repair

8, ABB industrial robot installation and commissioning training

9, ABB industrial robot maintenance and maintenance training

10、Omron vision system application training

11, Mitsubishi FX5U programmable controller and vision system communication training

12、Omron vision parallel IO training

13、FESTO electric cylinder control application training (various)

14, lock screw machine control training

15, lock screw machine wiring and application training

16、Mitsubishi inverter application training

17, Mitsubishi CC-LINK communication training

18, pneumatic control training

19、Pneumatic principle training

20、Servo system application training

21、Stepping system application training

22、Dispensing system application training

23、Electrical drawing identification training

24, jig and fixture design training

25、Machine installation and debugging training

26、Programming software installation and application training

27、Electric cylinder control software installation and application training